Structure formation and properties of overheated steel depending on thermokinetic parameters of crystallization

Abstract

Purpose: The aim of the proposed research is to investigate the mutual influence of the temperature of an overheated melt and its cooling rate during crystallization on the formation of the cast structure and mechanical properties of structural steels. Design/methodology/approach: Two structural medium-carbon steels were melted in induction furnace and poured from temperatures 1520-1670°C into casting moulds with different heat removal ability. This ensured the crystallization and structure formation of the studied steel castings at cooling rates (Vc) of 5°C/sec (sand-clay mould), 45°C/sec (steel mould), 350°C/sec (water cooled copper mould). It was studied a change of structure formation, mechanical characteristics depending on the temperature-kinetic conditions of the processing of the melt. Based on the processing of the array of obtained experimental data using linear regression analysis and a software package, interpolation models and their graphic images obtained allow a quantitative assessment of the established patterns of structural characteristics and mechanical properties of the studied steels depending on melt temperature (T, °C) and its cooling rate (Vc, °C/sec) during crystallization and structure formation. Findings: Among the technological factors that determine the formation of the cast structure and the mechanical properties of steels, the dominant role is played by the intensity of heat removal during the solidification of castings. The high cooling rate of the melt during crystallization determines an increase in the number of crystallization nuclei due to an increase in the degree of supercooling of the melt, eliminates the negative effect of the high overheating temperature of the metal before casting. Research limitations/implications: In the future, the results can be complemented by studies of the influence of the duration of isothermal exposure of the melt at different temperatures of superheating and cooling conditions. Practical implications: The obtained mathematical models (regression equations) that determine the mutual influence of the cooling rate and the temperature of the melt overheating on the structure and mechanical properties of the studied steels make it possible to obtain steel castings with predetermined properties at the level of properties of wrought steel of similar chemical composition. Originality/value: Interpolation models that allow a quantitative assessment of the established patterns of structural characteristics and mechanical properties of the studied steels depending on the melt temperature (T, °C) and its cooling rate (Vc, °C/sec) during crystallization and structure formation are obtained.