Abstract

It is known that in a number of cases cast dies of tool steels for hot working possess increased life. In the Lozovaya Forging and Machining Plant in electroslag remelting (ESR) of worn dies, a method is used making it possible to improve the quality of the cast blanks (dies) by additional alloying of them. A consumable composite electrode made of worn dies of 5KhNM steel reforged into bars and butt welded and scrap of R6M5 tool steel welded along the whole length of the main electrode in the form of a solid bar is used. Practically none of the chromium, molybdenum, tungsten, and vanadium additionally added in electroslag remelting burns off and therefore it is sufficient to add the expensive R6M5 steel scrap once. The improved characteristics of the steel are maintained in subsequent operations in the production chain. A comparative investigation was made of the character of the structure in the as-cast, annealed, hardened, and tempered conditions of 5KhNMVF steel produced by the above method and of 5KhNM steel produced by different methods.

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