Structure and properties of composites synthesized in situ using solid state displacement reactions

Abstract

Solid state displacement reactions can produce in situ intermetallic and ceramic matrix composites in a process where an intermetallic or ceramic phase(s) and a potential reinforcing phase(s) are grown together during a solid state reaction. Interpenetrating and dispersed microstructures, important for desirable composite properties, have been produced by means of displacement reaction processing techniques. Two such composites have been synthesized which exhibit two distinct microstructures: MoSi{sub 2} reinforced with SiC particles, which exhibits a dispersed-phase structure, and NiAl/Ni{sub 3}Al reinforced with Al{sub 2}O{sub 3}, which exhibits an interpenetrating-phase structure. Strength in bending and chevron-notch fracture toughness have been determined as a function of temperature, and measured properties compare favorably with composites produced by other means. The measured properties are discussed with regard to the observed microstructures. The potential for displacement reaction processing is assessed, and it appears to be a cost-effective synthesis method compared to others.