Structure and Electric Properties of Anodized Aluminum with PEDOT:PSS Conductive Polymer Cathode

Abstract

Aluminum solid electrolytic capacitors using a conductive polymer as a cathode material has the advantages of low equivalent series resistance (ESR) and high thermal stability compared to aluminum electrolytic capacitors using liquid electrolytes. A disadvantage of aluminum solid electrolytic capacitors with a conductive polymer is the low breakdown voltages, limiting the operating voltage of the capacitors to ∼100 V or less. In this study, for a possible future increment of the withstand voltages of solid electrolytic capacitors, PEDOT:PSS-coated aluminum with an amorphous or crystalline alumina layer formed at 500 V has been characterized using SEM, STEM/EDS, and conductive AFM to understand the distribution of PEDOT:PSS conductive polymer and its influence on the electric properties. The crystalline alumina layer, developed beneath a porous hydrated alumina layer, contains many voids, which increase the leakage current compared to the void-less amorphous alumina layer. However, the crystalline alumina layer with PEDOT:PSS exhibits a higher breakdown voltage than the amorphous one. The limited incorporation of PEDOT:PSS into the inner part of the porous hydrated alumina layer may introduce a resistive surface layer, possibly contributing to the increased dielectric breakdown.