Abstract

This article proposes the integration of structural sizing, topology, and aerodynamic optimization for a morphing variable span of tapered wing (MVSTW) with the aim to minimize its weight. In order to evaluate the feasibility of the morphing wing optimization, this work creates a numerical environment by incorporating simultaneous structural sizing and topology optimization based on its aerodynamic analysis. This novel approach is proposed for an MVSTW. A problem-specific optimization approach to determine the minimum weight structure of the wing components for its fixed and moving segments is firstly presented. The optimization was performed using the OptiStruct solver inside HyperMesh. This investigation seeks to minimize total structure compliance while maximizing stiffness in order to satisfy the structural integrity requirements of the MVSTW. The aerodynamic load distribution along the wingspan at full wingspan extension and maximum speed were considered in the optimization processes. The wing components were optimized for size and topology, and all of them were built from aluminum alloy 2024-T3. The optimization results show that weight savings of up to 51.2% and 55.7% were obtained for fixed and moving wing segments, respectively. Based on these results, the optimized variable-span morphing wing can perform certain flight missions perfectly without experiencing any mechanical failures.

Highlights

  • Aeronautical engineering research has made substantial progress in the past few decades due to the aviation industry requirements [1]

  • The maximum stress value of the wing two segments skin was restricted to 200 MPa for the highest efficiency in order to withstand the aerodynamic loading acting on its BiomimeBtiiocms i2m0e2t1ic,s62,05251, 6, x FOR PEER REVIEW

  • This article addresses recent advancements in integrating aerodynamic approaches and optimization methods in order to develop the concept of the morphing variable span of tapered wing (MVSTW) design

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Summary

Introduction

Aeronautical engineering research has made substantial progress in the past few decades due to the aviation industry requirements [1]. Oktay et al [17,18] conducted research by combining the results from Computational Fluid Dynamics (CFD) analysis with the Computational Solid Mechanics (CSM) results obtained from Topology optimization They investigated the aerodynamic load on wing lifting surfaces and used a Solid Isotropic Material with the Penalization (SIMP) topology optimization method to determine a wing’s optimal material distribution. The optimization approach evaluated the efficiency of selecting candidate materials inside wing components, such as spars, ribs, and stringers, for high weight savings. After establishing the number and position of wing components for the VSMTW, the number of spars and ribs was determined based on the first topology optimization process. After establishing the number and position of wing components for the VSMTW6 ,otfh28e number of spars and ribs was determined based on the first topology optimization pro‐. The STO results were obtained for ribs, spars, and support elements for each segment, and were tested for the validation of their mechanical properties (displacements and stresses)

Topology Optimization Methodology
Formulation of the Stiffness and Topology Optimization Problem
Wing Component Structure Design Optimization Process
Wing Skin Thickness Size Optimization
Spar Structure Topology Optimization
Results and Discussion
Remodeling of the Optimized Wing Components and Their Final Design
Conclusions
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