Abstract

To reduce the errors caused by the rigid body hypothesis in the aerodynamics-structure coupling calculation and improve the structural performance, an optimum structure design with the consideration of the fluid-structure interaction are performed for the H-type vertical axis wind turbine (VAWT) blade. Based on the ANSYS Workbench platform, the geometric model, computational domain and grids of the wind wheel are constructed, the turbulence model, boundary conditions and composite material layers are set up, and the fluid and solid domains are solved in a coupled way. The single-objective structural optimization model in which the thicknesses of glass clothes, foam and gel coat, and the positions of two webs are taken as design variables is solved using the response surface optimization method to minimize the wind wheel mass. The frequencies and vibration modes of original and optimized blades with and without pre-stress and the transient characteristics of wind wheels in different wind speeds are investigated. The results indicate that after the blade optimization, the first-order frequency and critical speed become larger and other frequencies reduce for the static, single pre-stress and multiple pre-stresses states, and the maximum displacement, stress and strain of the wind wheel decrease under rated and extreme wind speeds, confirming significant performance improvements. The research provides useful guidance for the integrated design of structure and aerodynamics of wind turbine blades.

Highlights

  • The aerodynamic load and structural deformation change all the time for wind turbine blades during operation, and the interaction between flow field and structure leads to the aero-elastic coupling vibration, stall flutter and even fracture failure [1, 2]

  • Much effort is usually spent on the optimization of composite material layers and structure geometry parameters of the blade with the consideration of fluid-structure interaction to effectively reduce the fatigue damage and extend the working life

  • Bedon et al [3] conducted the aero-structural optimization design of Darrieus vertical axis wind turbine (VAWT) based on the Blade Element-Momentum algorithm, Euler-Bernoulli Beam theory and Genetic Algorithm (GA)

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Summary

Introduction

The aerodynamic load and structural deformation change all the time for wind turbine blades during operation, and the interaction between flow field and structure leads to the aero-elastic coupling vibration, stall flutter and even fracture failure [1, 2]. Chen et al [5] combined the aero-elastic coupling analysis method with improved GA to optimize the single-layer thickness of composite material and the position of main beam for HAWT blade. Lv et al [19] and Liao et al [20] applied the zonal weak coupling method to establish the nonlinear fluid-structure interaction model of HAWT blade, and analyzed the natural frequency and unsteady response. Based on the ANSYS Workbench platform, the geometric model and computational domain are generated in the DesignModeler module, the composite material lay-up is conducted in the ACP (Pre) module suppressing the computational domain, the transient analysis is set up in the Transient Structural module, the solving settings of the computational domain are completed in the Fluid Flow (Fluent) module suppressing the solid domain, and the coupled calculation of fluid and solid domains is realized in the System Coupling module. Structural optimization of the blade under fluid-structure interaction conditions

Optimization model
Optimization example
C Static subdomain 2 l
Effects of the structural optimization on modal and transient characteristics
Modal analysis
B Imported Pressure
Transient analysis
Findings
Conclusions

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