Abstract

Abstract In this paper creep damage assessment of 12 years service exposed HP-40 grade of steel used in hydrogen reformer of a petrochemical industry has been carried out in terms of a discontinuous Markov process. Experimentally determined conventional creep data under identical testing condition were used in the present investigation. The occurrences of damage and its accumulation due to creep deformation were evaluated through microstructural assessment using light optical microscope and scanning electron microscope. Statistical analysis of void area fraction has been carried out extensively for the both top and bottom portions of the reformer tube at 870 o C in the stress range of 52-68 MPa. In addition, the proposed probabilistic model has been compared with the Kachanav's continuums damage mechanics (CDM) model. Both the approaches displayed quantitative experimental support.

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