Strong resistance to shear instability in multilayered metallic composites by nanoscale amorphous-BCC crystalline interfaces

Abstract

Experiments have shown that high strength and high plastic stability are difficult to be simultaneously obtained in crystalline-amorphous layered composites. Here we report a complete suppression of plastic instability in a strong multilayered composite via nanoscale BCC Nb crystalline-amorphous CuNb interface architecting. Specifically, the size-dependent hardness and shear instability of the designed nanolayered composites are systematically investigated with individual layer thickness (h) ranging from 2 to 100 nm by nano/micro-indentation tests. A mechanics model is also proposed to quantify the shear instability. A non-monotonic shear instability behavior is revealed with decreasing h. When h > 40 nm, a cutting-like shear banding prevails in the composites and the shear instability reduces with decreasing h. Finally, a homogeneous plastic deformation without shear banding is achieved at h of 40 nm. For h < 40 nm, a kinking-like shear banding occurs in the composites and the shear instability increases with reducing h. Further theoretical analysis reveals a critical layer thickness for activating homogeneous deformation in the composites, i.e., 45 nm, above and below which the shear deformation would be dominated by cutting-like and kinking-like shear banding, respectively. The cutting-like shear banding is attributed to the propagation of the mature shear band formed in the amorphous phase that penetrates the crystalline layer. The homogeneous plastic deformation can be ascribed to the activation of the confined layer slip mechanism in the crystalline layer and the non-clustered shear transformation zones initiated in the amorphous layer. The kinking-like shear banding below 40 nm may originate from the cooperative kinking of the constituent layers with decreasing h. The potential advantage of the ductile BCC metals over FCC ones for suppression of shear instability in crystalline-amorphous composites is discussed based on the unique dislocation activities in nanoscale BCC crystals (e.g., self-multiplication and significant cross-slipping mechanisms). The present study sheds some light on designing strong and ductile crystalline-amorphous composites by selecting an appropriate BCC crystalline phase and an optimal interface spacing to eliminate plastic instability.