Strong and tough semi-crystalline poly(aryl ether nitrile) with low coefficient of thermal expansion

Abstract

The crystallization of poly (aryl ether nitrile) (PEN) has an essential impact on improving heat resistance, mechanical properties, chemical resistance, and dielectric properties. However, during the synthesis process, high crystallinity PEN is prone to precipitate out, which makes it difficult to carry out the synthesis reaction, which poses a significant challenge to synthesizing high crystallinity and high molecular weight PEN. In this work, hydroquinone (HQ) as the main phenolic monomer and 4,4′-biphenol (BP) as the second phenolic monomer were used to solve the technical difficulties in synthesis by copolymerization. The crystalline PEN with high molecular weight and significant crystallinity was obtained by regulating the molar ratio of BP to HQ. The effects of isothermal heat treatment on its crystalline, mechanical, and thermal properties were investigated. The influence laws of molecular chain structure and heat treatment process on the properties of PEN films were revealed. Among them, when the isothermal treatment temperature was 270 °C and the HQ: BP was 85:15, the mechanical strength reached 130 MPa, and the elongation at break could be up to an astonishing 50 %. Besides, the CTE value from 50 °C–150 °C is 40.84 ppm/°C, which is lower than most thermoplastics. Therefore, PEN with the HQ to BP molar ratio of 85:15 is suitable for large-scale production, providing new crystalline plastic specifications for high-performance special engineering plastics. A crystal bridge-tie chain model is summarized by the properties of HQ/BP-PEN films under different crystallization conditions, which provides an idea for preparing stiff and tough films.