Abstract

An ultrafine-grained Al–Zn–Mg–Zr alloy with superior mechanical performance was obtained by high passes of equal angular pressing (ECAP) and subsequent aging. After 8 ECAP passes and aging, the yield strength (YS) and ultimate tensile strength (UTS) of the solid-solutioned alloy are significantly improved from (98±10) and (226±7) MPa to (405±9) and (427±9) MPa, respectively. A large elongation is also maintained ((17.4±2.5)%). The microstructure features including grain refinement, morphology of precipitates, and dislocation density, were revealed with multiscale characterizations, including transmission electron microscopy, electron backscattered diffraction, and X-ray diffraction. After 8 passes of ECAP, the original coarse elongated grains are refined to a unique bimodal grain structure consisting of ultrafine equiaxed and lath-like grains. Additionally, the effects of ECAP and subsequent aging on the strengthening contribution of a variety of strengthening mechanisms, such as dislocation strengthening and precipitation strengthening, were discussed in detail.

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