Abstract

The use of adhesively bonded carbon fiber reinforced polymer (CFRP) materials to reinforce cracked steel elements has gained widespread acceptance in order to extend the lifespan of metallic structures. This allows an important reduction of the stress intensity factor (SIF) at the crack tip and thus a significant increase of the fatigue life. This paper deals with the assessment of the SIF for repaired cracked steel plates, using semi-empirical analysis and finite element analysis. Metallic plates with only one crack originating from a center hole were investigated. Virtual crack closure technique (VCCT) was used to define and evaluate the stress intensity factor at crack tip. The obtained modeling results are compared with experimental investigations led by the authors for different reinforcement configurations including symmetrical and non-symmetrical reinforcement, normal modulus and ultra-high-modulus CFRP plates, and pre-stressed CFRP plates. Results show that finite element model (FEM) analysis can obviously simulate the fatigue performance of the CFRP bonded steel plates with different reinforcement configurations. Moreover, a parametric analysis of the influence of the pre-stressing level was also conducted. The results show that an increase of the pre-stressing level results in an increase of the fatigue life of the element.

Highlights

  • IntroductionFatigue is the most common problem influencing the durability and the safety of steel structures

  • A finite element model was developed to study the fatigue crack propagation in cracked steel plates repaired with various carbon fiber reinforced polymer (CFRP) bonding configurations

  • finite element model (FEM) can be successfully used in order to evaluate the fatigue behavior of repaired cracked steel plate by CFRP bonding

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Summary

Introduction

Fatigue is the most common problem influencing the durability and the safety of steel structures. Fatigue cracks mainly occur in stress concentration areas and quickly propagate, leading to catastrophic structural failure. The use of adhesively bonded CFRP (carbon fiber reinforced polymer) materials is a widespread repairing method for structural reinforcement and reparation of cracked steel structures [1]. This method provides significant benefits (CFRP materials are lightweight materials with good fatigue and corrosion resistance) and avoids some drawbacks compared to conventional methods (e.g., additional welded or bolted plates)

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