Strength, durability, and heat development characteristics of high-performance concrete containing ground coal bottom ash with low and high calcium

Abstract

Currently, the availability of fly ash has reduced continuously due to the shutdowns of coal-fired power generating plant as climate change concerns have increased. Therefore, the aim of this paper is to find an alternative pozzolan by examining the employment of low- and high-calcium oxide (CaO) ground bottom ash which has been abandoned rather using in concrete production. The bottom ashes were blended with fly ash as a partial substitution of cement (OPC) by observing their generic effects on the compressive strength, cumulative heat generation, chloride ion penetration, and water sorptivity of high-performance concrete. The samples of bottom ash were prepared by oven drying, particle size cutting, and grinding to enhance the reactivity and consistency. High-performance concretes were made at a water-to-binder (W/B) ratio of 0.27 and partial replacement of OPC up to 50 % by weight of the binder. The results indicated that the concretes with 28-day compressive strengths of 101.0 and 109.0 MPa (21.6 % and 28.2 % stronger than OPC concrete) were produced with 50 wt% OPC replacement with high- and low-calcium ground coal bottom ashes (HCBA and LCBA), respectively. These findings suggest that HCBA and LCBA have high pozzolanic reactivity and high possibility for utilization as pozzolan or supplementary cementitious materials in concrete. In addition, the binary blended binders (OPC-HCBA and OPC-LCBA) and ternary blended binders (OPC-HCBA-FA and OPC-LCBA-FA) produced had better chloride ion penetration resistance, less cumulative heat evolution, and lower water sorptivity than 100 % OPC as a cementitious material. Partial OPC replacement by HCBA and LCBA improved the chloride ion penetrability class of OPC concrete from “very low” to “negligible.” The cumulative heat generation due to the pozzolanic reaction of HCBA and LCBA from the partial replacement of OPC up to 50 % reduced 30–44 % relative to the OPC-based mixture throughout during 72 hours after mixing. The CaO content strongly influenced early compressive strength development and cumulative heat evolution but had less impact on chloride ion penetration resistance and water sorptivity.