Strength and tightness evaluation method for pipe flange connections considering thermal effects

Abstract

The pipe flange connection is widely applied in chemical, power plants, petrochemical, offshore oil and gas industries, and its strength and tightness are significant for the safe operation. However, there are still no practical and applicable strength and tightness evaluation methods for pipe flange connections working in dramatically varying temperatures. This paper proposed an approach to evaluate the pipeline's strength and sealing performance considering thermal effects in actual operating conditions by combining the experimental measurement and thermostructural analysis. The critical thermodynamic parameters are identified through measured temperature data in operating conditions, and then these parameters are used in the thermostructural analysis to obtain the actual temperature and stress fields. Then, the strength and tightness in complex temperature cases can be evaluated accurately. The pipe flange connection of a liquefied natural gas (LNG) fueling station is analyzed to verify the presented method's effectiveness. This method applies to evaluating the pipeline's strength and tightness and can predict the pipeline's performances under extreme temperatures using the tested data within the measurement range and the corresponding thermostructural analysis. Furthermore, the work in this paper also provides a reference for the design and analysis of pipe flange connections working in complex temperature conditions.