Abstract

Mineral geopolymer binders can be an attractive and more sustainable alternative to traditional Portland cement materials for special applications. In geopolymer technology the precursor is a source of silicon and aluminium oxides, the second component is an alkaline solution. In the synthesis of geopolymer binders the most commonly used alkaline solution is a mixture of sodium or potassium water glass with sodium or potassium hydroxide or silicate solution with a low molar ratio, which is more convenient and much safer in use. In this paper, we present the influence of sodium or potassium silicate solution on the physical and mechanical properties of fly ash and ground granulated blast furnace slag-based geopolymer mortars. Mercury intrusion porosimetry and microstructural observation allowed for comparing the structure of materials with a different type of alkaline solution. The evolution of compressive and flexural tensile strength with time determined for composites using 10%, 30% and 50% slag contents (referring to fly ash mass) was analysed. The tests were performed after 3, 7, 14 and 28 days. It was observed that, as the amount of slag used increases in the precursor, the strength of the material grows. Mortars with the sodium alkaline solution were characterised by a higher strength at a young age. However, the values of strength 28 days were higher for geopolymers with potassium alkaline solution reaching 75 MPa in compression. Geopolymer mortar microstructure observation indicates a high matrix heterogeneity with numerous microcracks. Matrix defects may be caused by the rapid kinetics of the material binding reaction or shrinkage associated with the drying of the material.

Highlights

  • Publisher’s Note: MDPI stays neutralGeopolymers are inorganic polymeric materials that have an amorphous or semicrystalline structure and are similar to zeolites in chemical composition

  • Geopolymers were developed as more temperature-resistant alternatives to thermoset polymers, but they are currently being developed as construction materials with various applications [1]

  • Twenty-eight days after casting, the highest flexural and compressive strength values were observed in materials with a 50% GGBFS content and the potassium alkaline solution

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Summary

Introduction

Publisher’s Note: MDPI stays neutralGeopolymers are inorganic polymeric materials that have an amorphous or semicrystalline structure and are similar to zeolites in chemical composition. For the production of geopolymer materials, a precursor is used, which is aluminosilicate material with high contents of silicon and aluminium oxides and an alkaline solution of Na (sodium) or. Geopolymers were developed as more temperature-resistant alternatives to thermoset polymers, but they are currently being developed as construction materials with various applications [1]. A cement-free binder is one of their applications, in which Portland cement (PC) is replaced to manufacture a high-quality matrix for construction materials: geopolymer concretes and mortars. The use of geopolymer binders reduces CO2 emissions associated with Portland cement production. Aluminosilicate precursors, which are industrial waste [2] such as FA (fly ash) and GGBFS (ground granulated blast furnace slag) or mining tailings or waste andesite dust [3] are often used in the process of geopolymer synthesis

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