Abstract

The constant amplitude, zero-mean stress, axial-fatigue behaviour of plain and bluntly notched AISI 304 L stainless steel specimens is investigated in terms of strain energy density. Concerning plain material, it was found that at the fatigue knee the plastic strain energy density is 1.49 times higher than the elastic strain energy density. In the authors’ opinion, the presence of plasticity at the fatigue knee is responsible for the unsuitableness of classical stress - based approaches to synthesise the fatigue behaviour of this material. On the contrary, the elastic-plastic strain energy density was found an efficient parameter to rationalise in a single scatter band fatigue data of plain and bluntly notched specimens. Based on this result, the classic stress-and the point stress-based approaches were revisited taking into account the presence of plasticity at the fatigue knee, by introducing an equivalent fully elastic material having a linear elastic strain energy density at the fatigue knee equal to that of the actual material. Accordingly, a coefficient of plasticity Kp was successfully introduced to modify the classical definition of fatigue strength reduction factor, Kf.

Highlights

  • Design against fatigue is a key aspect for structural designers, in particular when notch effects are present

  • The fatigue strength of notched components is assessed starting from the fatigue strength of plain specimens, which is expressed by means of equations relating a damage variable with the number of cycles to failure

  • Referring to AISI 304L stainless steel, the authors showed that neither net-section nor linear elastic peak stresses are able to rationalise in a single scatter curve the fatigue life of bluntly notched specimens

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Summary

Introduction

Design against fatigue is a key aspect for structural designers, in particular when notch effects are present. Referring to AISI 304L stainless steel, the authors showed that neither net-section nor linear elastic peak stresses are able to rationalise in a single scatter curve the fatigue life of bluntly notched specimens. On the contrary, it was successfully synthesised in a single scatter band, by considering the dissipated heat energy density per cycle (the Q parameter) as fatigue damage indicator [12]. First the elastic-plastic SED was successfully confirmed as an effective index able to rationalise fatigue data, obtained by carrying out fully reversed fatigue test on plain and bluntly notched specimens made from hot rolled AISI 304L stainless steel sheet. The use of a modified fatigue notch factor allowed evaluating the fatigue strength of notched specimens in very good agreement with the experimental data

Theoretical background
Material and specimen’s geometry
Conclusions
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