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Stochastic analysis of k-out-of-n: G type of repairable system in combination of subsystems with controllers and multi repair approach

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This paper describes the investigation of different reliability measures of a complex system consisting of two subsystems with controllers in a series configuration, which is a useful opportunity for specific design problems. Subsystem-1 consisting n units functioning under the policy k-out-of-n: G; policy, and subsystem-2 has m units and operating under r-out-of-m: G; policy. The system failure rates of both subsystems are constant and assumed to obey an exponential distribution; two types of distribution are allowed to repair: general distribution and Gumbel-Hougaard family copula distribution. The system's partially failed states/ completely failed states are repaired using General/ copula distribution. After repair, the units in both the subsystems are good as new. The controller control both subsystems and the failure of controllers brings the subsystem in the complete failed state. The operator may fail the system deliberately if not satisfied with the organization. The system is analyzed employing the supplementary variable technique, and Laplace transforms implications and traditional system reliability measures, such as the system's availability, system reliability, and profit analysis, have been computed for particular values of failure and repair parameters.

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This paper deals with the study of reliability measures of a complex engineering system consisting three subsystems namely L, M, and N in series configuration. The subsystem-L has three units working under 1-out-of-3: G; policy, the subsystem-M has two units working under 1-out-of-2: G policy and the subsystem-N has one unit working under 1-out-of-1: G; policy. Moreover, the system may face catastrophic failure at any time t. The failure rates of units of all subsystems are constant and assumed to follow the exponential distribution however, their repair supports two types of distribution namely general distribution and Gumbel-Hougaard family copula distribution. The system is analyzed by using the supplementary variable technique, Laplace transformation and Gumbel-Hougaard family of copula to derive the differential equations and to obtain important reliability characteristics such as availability of the system, reliability of the system, MTTF, and profit analysis. The numerical results for reliability, availability, MTTF, and profit function are obtained by taking particular values of various parameters and repair cost using maple. Tables and figures demonstrate the computed results and conclude that copula repair is more effective repair policy for better performance of repairable systems. It gives a new aspect to scientific community to adopt multi-dimension repair in form of copula. Furthermore, the results of the model are beneficial for system engineers and designers, reliability and maintenance managers.

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System reliability depends not only on the reliabilities of components in the system but also on their interactions. Generally, in a system, not only s-independent failures but also s-dependent failures among components can occur; thus there are many studies where the s-dependencies among components are taken into account in system reliability and availability analysis, but in which the failure and repair rates were assumed constant. Whereas, from a practical viewpoint, the constant failure rate assumption for components has been, and is repeatedly challenged by knowledgeable reliability practitioners. Therefore, there are other studies which handled the problem of time-varying failure rates, among which all concerned repairable systems did not involve s-dependent failures. In most cases, however, to combine s-dependent failures and time-varying failure and repair rates in system reliability and availability analysis is the most appropriate for real systems. But it is very difficult to obtain the analytic solution and, in most cases, the closed-form solution for system reliability and availability does not exist, so that numerical or simulation methods must be used. This paper studies one kind of system that endures environmental shocks, and where one or more components can fail simultaneously due to a cumulative shock-damage process. An approach for reliability and availability analysis of such kinds of repairable systems is presented, where failure and repair rates of components can be varied with time. One type of special vehicle with such mechanical systems illustrates system reliability and availability solutions.

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Multi-state failure phenomenon and analysis using semi-Markov model
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  • Mahesh Narayan Dhawalikar + 3 more

PurposeDegraded failures and sudden critical failures are quite prevalent in industries. Degradation processes commonly belong to Weibull family and critical failures are found to follow exponential distribution. Therefore, it becomes important to carry out reliability and availability analysis of such systems. From the reported literature, it is learnt that models are available for the situations where the degraded failures as well as critical failures follow exponential distribution. The purpose of this paper is to present models suitable for reliability and availability analysis of systems where the degradation process follows Weibull distribution and critical failures follow exponential distribution.Design/methodology/approachThe research uses Semi-Markov modeling using the approach of method of stages which is suitable when the failure processes follow Weibull distribution. The paper considers various states of the system and uses state transition diagram to present the transition of the system among good state, degraded state and failed state. Method of stages is used to convert the semi-Markov model to Markov model. The number of stages calculated in Method of stages is usually not an integer value which needs to be round off. Method of stages thus suffers from the rounding off error. A unique approach is proposed to arrive at failure rates to reduce the error in method of stages. Periodic inspection and repairs of systems are commonly followed in industries to take care of system degradation. This paper presents models to carry out reliability and availability analysis of the systems including the case where degraded failures can be arrested by appropriate inspection and repair.FindingsThe proposed method for estimating the degraded failure rate can be used to reduce the error in method of stages. The models and the methodology are suitable for reliability and availability analysis of systems involving degradation which is very common in systems involving moving parts. These models are very suitable in accurately estimating the system reliability and availability which is very important in industry. The models conveniently cover the cases of degraded systems for which the model proposed by Hokstad and Frovig is not suitable.Research limitations/implicationsThe models developed consider the systems where the repair phenomenon follows exponential and the failure mechanism follows Weibull with shape parameter greater than 1.Practical implicationsThese models can be suitably used to deal with reliability and availability analysis of systems where the degradation process is non-exponential. Thus, the models can be practically used to meet the industrial requirement of accurately estimating the reliability and availability of degradable systems.Originality/valueA unique approach is presented in this paper for estimating degraded failure rate in the method of stages which reduces the rounding error. The models presented for reliability and availability analyses can deal with degradable systems where the degradation process follows Weibull distribution, which is not possible with the model presented by Hokstad and Frovig.

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