Abstract

AbstractThe effects of coupling effect, particle diameter (d), volume fraction (Vb) and size distribution (σ) of glass beads on the impact strength and tensile modulus of polypropylene (PP)/glass bead composites have been investigated. The toughness and stiffness of the composite can be simultanously enhanced by using a titanate coupling agent, which gives rise to a moderate interfacial adhesion (characterized by an interaction parameter B ∼ 1) between the glass beads and the matrix. With the addition of this coupling agent, the impact strength of the PP/glass bead composite with d = 2.7 μm and σ = 1.85 increases about 4.5 times as Vb increases from 0 to 0.25, while the tensile modulus remains roughly unchanged. For the composites with larger d and narrower size distribution, the impact strength increases only slightly with increasing Vb. The combined effect of d, Vb and size distribution of the glass beads are described by using a single parameter, the average matrix ligament thickness T. Unlike rubber‐modified polymers, the impact strength of PP/glass bead composites does not follow a master curve when plotted against T.

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