Stepwise extraction of Fe, Si from copper slag and self-assembly synthesis of microspheres for As(V) removal: Resource transformation and environmental governance

Abstract

Heavy metal pollution control and industrial solid waste management have always been urgent environmental issues. The management of heavy metal pollution through industrial solid waste may be a solution to both problems. In this paper, copper slag (CS) is used as a base material to separate the iron and silicon with a relatively high percentage of content. The Fe-mSiO2/SA (FSA), a microsphere (Φ = 2–3 mm) adsorbent with specific adsorption capacity for As(Ⅴ), was finally synthesized by “Acid leaching & Alkaline extraction & Template synthesis & Gelatinization”. The optimal adsorption conditions were explored using response surface methodology. FSA has a wide range of pH applicability (3–9) and the maximum adsorption capacity is 140.45 mg/g by theoretical calculation. The adsorption process follows pseudo-second-order kinetic model, which indicates that the adsorption process is a surface homogeneous monolayer adsorption controlled by chemisorption mechanism. The synthesis mechanism of FSA was explored by systematic characterization of FSA, and the mechanism of As(Ⅴ) adsorption was elucidated. The −OH and FeOOH formed stable single-tooth or double-tooth complexes with As(Ⅴ) on the surface of FSA. Moreover, the unique spherical structure of FSA facilitates subsequent solid–liquid separation. This study is in line with the concept of economic applicability and “waste for waste”.