Step-growth polymerization—basics and development of new materials

Abstract

Step-growth polymerization is often referred to as condensation polymerization, since often—but by no means always—small molecules such as water are released during the formation of the polymer chains. There are a number of differences in the way polymerization occurs in step-growth polymerization compared to chain-growth processes, and these have marked practical implications. The most obvious difference is that, as the name implies, the polymer chain grows in a step-wise fashion; the initial stage of the reaction involves the conversion of monomers to dimers and from these other lower molecular weight oligomers. It is only as the reaction nears completion that significant quantities of higher molecular weight material can be formed. Thus, in order to obtain effective molecular weights, the reaction must proceed almost to completion, indeed the molecular weight (in terms of the number average degree of polymerization xn) of the polymer can be linked to the extent of reaction (p) using eqn (1). Thus, in the simplest case of a difunctional (AB) monomer, when 50% of the available groups have reacted, the number average degree of polymerization is only 2. The consequence of eqn (1) is that high molecular weights in step-growth polymerizations are associated with highly efficient reactions that do not have side-reactions. Notwithstanding this, the types of molecular weights associated with chain-growth processes are not encountered in these processes (except in the case of monomers with more than two reactive groups where hyper-branched or even cross-linked polymers are possible). There is an additional complication, namely the role of cyclization. Kricheldorf has recently shown that under perfect conditions cyclization is the ultimate fate of any polymerization reaction. Thus, under extremely high conversions the prediction given by eqn (1) would overestimate the actual molecular weights produced. Molecules that undergo step-growth polymerization must have at least two reactive functional groups. If the functionality is greater than this, for example, trifunctional, then hyperbranched polymers or even cross-linked systems can be formed. Commonly, this involves the reaction of two different reactive difunctional monomers.