Steady-state and transient mechanical response analysis of superelastic nitinol lattice structures prior to additive manufacturing: An in-silico study

Abstract

The additive manufacturing (AM) of nitinol (NiTi) has gained considerable attention due to the capability of this material and processing combination to produce complex structures with desired shape memory or superelastic properties. Finite element analysis models were developed in this work to simulate the load-bearing capability of Laser Powder Bed Fusion (PBF-LB) produced NiTi lattice structures. The Auricchio numerical method, with exponential hardening law, was implemented within the FEA model to take account of the martensite-austenite reorientation upon change of stress state. The strut diameter and the unit cell side length were varied which in turn varied the lattice relative density. The lattice structures were subjected to 7 % compressive strain under isothermal conditions. The highest energy absorption efficiency of 40 % was achieved from the lattice structure with a strut diameter of 2 mm, a 6 mm unit cell side length, and a relative density of 42 %; however, the highest specific peak stress was recorded within the lattice structure having a strut diameter of 2.5 mm, a 4 mm unit cell side length, and a relative density of 62 %. Transient analysis was performed by varying the compression rate from 0.25 mm/s to 1 mm/s. For all loading conditions, the energy absorption increased linearly until a stable stress plateau was reached. Moreover, for these examined compression rates, the maximum stress absorption efficiencies varied within the range of 25 %–33 %.