Abstract

Aluminum alloy 7075-T6 specimens were corroded in 3.5% NaCl solution for 120 hours and 240 hours, respectively. Morphology and dimensions of corrosion pits on specimen surface were inspected with white light confocal profiler. Statistical analysis shows that pit dimensions can be fitted well with log-normal and Gumbel distribution. After surface inspections, we performed high-cycle fatigue tests for the specimens. Fracture analysis shows that fatigue cracks initiate from single pit or two adjacent pits, and the crack-initiation pit shape and dimensions were examined with SEM. It is found that initiation pit dimensions can be well described with the log-normal distribution. Additionally, initiation pit dimensions are significantly larger than those measured on specimen surface before fatigue tests.

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