Abstract
High-speed machining is an advanced machining process that is used widely for larger productivity. One of the tangible outputs of machining is the chip thickness. Analyzing the chip thickness can explain other outputs. However, the effect of the cutting speed and feed rate on chip thickness in high-speed end milling for hardened steel D2 needs more examination. The aim of this research is to investigate the impact of increasing the cutting speed in machining hardened steel D2 on the chip dimensions. A set of experiments were conducted using a milling cutter of 32 mm diameter. Machining was performed at a high cutting speed from 120 to 240 mm/min. The results were analyzed statically. The results show that the chip length and cutting temperature increase when the cutting speed increases.
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