Static Structural Analysis and Determination of Low-Cost Component Sizes of The Paper Pulper Machines

Abstract

Paper pulper machines a capacity of 83 litres/process must have a low-cost material, robust and safe to operate. Paper pulper machine components analysed are tubes, frames, helical screw shaft and the shaft holder. The method uses a static structural analysis to obtain von mises stress and displacement. Static structural analysis uses finite element analysis with the help of CATIA® Software. The safe component size and lowest cost (safety factor more than 2.5) were selected in this study. Calculation of costs by multiplying the size of the material needs by material prices. Tube components use SUS 304 with thickness variations of 0.5, 0.6, 0.8, 1, 1.5, and 2mm. Frame and shaft holder using L shape ASTM A36 size 40x40mm and 50 x50 mm with thickness variations of 3, 4, and 5 mm respectively. Variations in material size are determined based on standard material sizes available on the market. The simulation result of each component shows the thicker the material, the lower the von mises stress, the lower the displacement and the higher safety factor. Tubes with a thickness of 0.5mm have a von mises stress of 4.43 MPa, a displacement of 4.7 x 104 mm with SF 56.4 is safe and were chosen because of the lowest material costs (IDR 360,009). The frame size was chosen 40x40x3 mm based on the SF frame value (26) with the lowest material cost (IDR 197,800). The shaft holder is also chosen for the size of 40x40x3mm where the SF value (3834) and the lowest material cost (IDR 14,400). Helical screw shaft size is chosen at 0.5mm thickness where SF is 304 and material costs IDR 100,968. The overall results of the static structural analysis on various sizes of the paper pulper machine components showed ovon under Oyield, small displacement, and SF is safe.