Abstract

AbstractThis paper discusses the static and fatigue behavior of adhesively bonded single lap joints in SMC‐SMC composites. Effects of lap length and adhesive thickness on the static and fatigue strength of SMC‐SMC adhesive joints are studied. Effects of SMC surface preparation and test speed on the joint performance are evaluated. Finally, the effect of water exposure on the joint durability is also investigated. Results show that the static behavior of adhesive joints in SMC‐SMC composites is significantly influenced by the lap length and adhesive thickness. With an increase in lap length from 12.7 mm to 38.1 mm, the joint failure load increases by 37%. The joint failure load also increases with the adhesive thickness, but it reaches a maximum at an adhesive thickness of 0.33 mm and then decreases. However, lap length and adhesive thickness have negligible effect on the ratio of fatigue strength to static strength. The fatigue strength at 106 cycles is approximately 50% to 54% of the static strength for various adhesive thicknesses and lap lengths investigated in this study. Adhesive failure, fiber tear or combination of these two failure modes are observed during both static and fatigue tests.

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