Abstract

The aim of this study is to determine the influence of the amount of magnesium in Al-Mg alloys and strain rate on the grain refinement and mechanical properties of the material as determined in a dynamic tensile test. Hydrostatic extrusion was used to process the material. This method is not commonly used to impose severe plastic deformation of Al-Mg alloys. The article presents the results of static and dynamic strength tests on aluminium alloys subjected to plastic deformation in the hydrostatic extrusion process. Technically pure aluminium Al99.5 and three aluminium alloys with different magnesium content, Al-1Mg, Al-3Mg and Al-7.5Mg, were used in the tests. The samples were subjected to static tests using the uniaxial tensile test machine and dynamic tests using a rotary hammer. Compared to pure aluminium, increasing the magnesium content in Al-based alloys strengthened them in hydrostatic extrusion (logarithmic strain ε = 0.86) and caused an increase in the static ultimate tensile stress Rm, relative strain εr and the value of the yield stress. For strengthened aluminium alloys, an increase in the strain rate from 750 to 1750 s−1 caused an increase in the dynamic ultimate tensile stress from 1.2 to 1.9 times in relation to the static ultimate tensile stress. The increase in magnesium content results in the formation of a larger strengthening phase, influences a different state of stress during dynamic loading and leads to a change in the orientation of the fracture surface. It was also found that an increase in magnesium content is associated with an increased number of voids, which is also directly proportional to the strain rate in the dynamic rotary hammer test.

Highlights

  • In the process of hydrostatic extrusion (HE), the workpiece material is surrounded by a liquid medium in the working chamber

  • Al-7.5Mg aluminium analysis of the sample

  • The aim of the investigations presented in this article was to determine the effect of the addition of magnesium on the static and dynamic strength of Al-1Mg, Al-3Mg and Al7.5Mg aluminium alloys

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Summary

Introduction

In the process of hydrostatic extrusion (HE), the workpiece material is surrounded by a liquid medium in the working chamber. The advantage of the process is the triaxial stress state acting on the workpiece in the working chamber, inhibiting the formation of cracks and their propagation in the deformed material [2,3]. This allows the deformation of hard-to-deform materials due to external stress and extrusion ratios that are higher than other extrusion processes at ambient temperature [1]. In order to produce difficult-to-deform hexagonal close-packed metallic rods with a high length to diameter ratio, novel SPD hydrostatic cyclic extrusion–compression (HCEC) methods have been developed [4]

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