State-of-the-art of membrane bioreactors: Worldwide research and commercial applications in North America

Abstract

Membrane bioreactor (MBR) technology is advancing rapidly around the world both in research and commercial applications. Despite the increasing number of studies and full-scale applications of MBR systems, directions and trends in academic research as well as commercial developments require further analysis. This paper aims to critically characterize and review worldwide academic research efforts in the area of MBRs as well as focus attention to commercial MBR applications in North America. A total of 339 research papers published in peer-reviewed international journals from 1991 to 2004 and a total of 258 full-scale MBR installations in North America were used as the database for the analysis provided in this paper. After a surge of MBR publications in 2002, research appears to have reached a plateau in the last 3 years using both submerged and external MBR units. Although much of the pioneering research occurred in Japan, France and the UK, countries such as South Korea, China and Germany have significantly contributed to the research pool in the last 5 years. The primary research focus has been on water filtration MBRs with limited growth in extractive and gas diffusion MBRs which still hold un-tapped potential. Fundamental aspects studied in academic research predominantly involve issues related to fouling, microbial characterization and optimizing operational performance. Research in North America presents a unique picture as a higher ratio of industrial wastewater treatment and side-stream MBR applications have been studied compared to other parts of the world. For MBR commercial application, the North America installations constitute about 11% of worldwide installations. Zenon occupies the majority of the MBR market in North America, whereas Kubota and Mitsubishi-Rayon have a larger number of installations in other parts of the world. Due to more stringent regulations and water reuse strategies, it is expected that a significant increase in MBR plant capacity and widening of application areas will occur in the future. Potential application areas include nitrate removal in drinking water treatment, removal of endocrine disrupting compounds from water and wastewater streams, enhancing bio-fuels production via membrane assisted fermentation and gas extraction and purification MBRs.