Abstract

BackgroundThree-dimensional (3D) printed models are widely accepted for use in training of various surgical procedures for congenital heart disease; however, their physical properties have been considered suboptimum for procedures. We created silicone molded models produced using a novel “parting and assembly” strategy and compared their suitability for hands-on training with that of conventional 3D printed models.MethodsComputed tomography imaging data from 2 patients with transposition of the great arteries were used. The heart was divided into multiple parts (atria, ventricles, great arteries, coronary arteries, and valves), and molds of each part were created. The parts reproduced by silicone molding were assembled using an adhesive agent. In an online course, 2 silicone molded models and 1 3D printed model were used for training of 34 surgeons. A questionnaire was distributed to these surgeons aimed at assessing the suitability of the models for the arterial switch operation (ASO).ResultsThe silicone molded models showed excellent anatomic detail, high elasticity, and high resistance to tearing. The cost per model, based on the production of 50 models, was slightly higher for the silicone molded models compared with the 3D printed models. All 26 surgeons who completed the questionnaire reported that the silicone molded models provided sufficient anatomic information, but only 19% said the same for the 3D printed models. All surgeons also considered the silicone models to be realistic when passing a needle, cutting vessels, suturing, and excision of the coronary buttons, as opposed to <46% for the 3D printed models.ConclusionsSilicone molding of models for the ASO is feasible by applying a “parting and assembly” strategy. Silicone molded models provide excellent physical properties that are far superior to those of 3D printed models for surgical simulation.

Highlights

  • Three-dimensional (3D) printed models are widely accepted for use in training of various surgical procedures for congenital heart disease; their physical properties have been considered suboptimum for procedures

  • Silicone molding with a “parting and assembly” strategy allows modeling of high-fidelity surgical simulation models with high elasticity and resistance to tear for the arterial switch operation

  • The silicone molded models provide excellent physical properties for surgical simulation and are extremely resistant to traction forces, whereas the 3D printed models can be torn with increased physical force during such steps as suturing

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Summary

Methods

Computed tomography imaging data from 2 patients with transposition of the great arteries were used. The heart was divided into multiple parts (atria, ventricles, great arteries, coronary arteries, and valves), and molds of each part were created. The parts reproduced by silicone molding were assembled using an adhesive agent. 2 silicone molded models and 1 3D printed model were used for training of 34 surgeons. Segmentation of the DICOM images and computer-aided design processes were performed using commercially. The major epicardial coronary arteries were traced using the ‘sweep-loft’ function and integrated into the model. All separate parts of the model were saved in STL file format, and prototypes were printed on a 3D printer (J750 Digital Anatomy 3D Printer; Stratasys) using photopolymer resins (Agilus for atrial and vessel walls and Digital Anatomy TissueMatrix [Stratasys] for ventricular myocardium)

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