Abstract

Dynamic weighing has become an essential requirement in a diverse range of industries. In dynamic weighing, loadcell based weighing mechanisms are employed in determining the weight of the products while they are in motion. This paper proposes a method of weight ascertainment based on state estimation theory. A simplified time domain response of the weighing system is modelled as an output error model and the 1-D Kalman filter is used in two stages to determine the weight of the fruit. The dependency of the weight with the change of speed is taken into account in the calibration stage. The validity of the method is tested using the data provided by Compac sorting equipment, Auckland, New Zealand.

Highlights

  • Dynamic weighingDynamic weighing refers to the system that weighs products while they are being conveyed over a weighing platform within a production line

  • Fruit are transported in individual carriers and the chain driven carriers travel over the weighing station which is equipped with a dual load cell system, i.e. platform mounted on two strain gauge load cells as depicted in Figure (3.1)

  • A one-dimensional Kalman filtering technique has been explored as a possible solution that will enable improved accuracy of dynamic weighing

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Summary

Introduction

A one-dimensional Kalman filtering technique has been explored as a possible solution that will enable improved accuracy of dynamic weighing. The dynamic behaviour of the weighing mechanism was studied and analysed using a mathematical model: a second order differential equation. The step response of the second order differential equation is given by the equation (3.5), x(t) =. It consists of a constant state (or a steady state) of magnitude mg k and a decaying oscillatory component. The constant state, or the steady state, that is responsible for the weight of the fruit was estimated using the 1- dimensional Kalman filter algorithm. The difference between the steady state of each set of data was used to estimate the mass of the fruit being moved over the weighing table.

Electro-mechanical Compensation type
Project background
Aims and Objectives
Summary
Project approach
Weighing system
Modelling the weighing mechanism
The load cell
Fifth order Butterworth filter
Preliminary observations
Observations of data as fruits pass over the weigh table
Observations of data as empty cups passing over the weighing table
Power spectrum analysis
Data analysis using system identification method
Introduction to Kalman filter
Kalman filter algorithm for a single variable system
Kalman filter algorithm for multivariate systems
Modelling the weighing system
Measurement equation
Measurement noise modelling
Constant mass at varying speeds
Proposed calibration method
Results
Kalman filter
Stability of the Kalman filter
Tuning filter parameters
Fitting Vs filtering
Future recommendation

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