Stainless steel selection tool for water application: pitting engineering diagrams

Abstract

Introduction: This work systematically investigates the effect of chloride level, temperature, and the water system’s oxidative power on the pitting corrosion performance of stainless steels in pH-neutral environments.Methods: Two test programs were set to a) develop a robust method for constructing the pitting engineering diagrams and b) construct the pitting engineering diagrams based on the obtained method from the first test program. The various electrochemical techniques were selected to assess and understand factors that affect the corrosion behavior of stainless steel. Extensive testing was performed with short-term electrochemical measurements and long-term immersion tests.Results and Discussion: The obtained results demonstrate that the electrochemical methods are sufficient to define pitting diagrams showing the boundaries between pitting and no pitting as a function of chloride concentration, temperature, and the water system’s oxidation potential. The laboratory long-term electrochemical test results correspond the best to real applications and clearly underline the importance of an induction time for pit initiation. Accordingly, two sets of pitting engineering diagrams were constructed based on the water system’s oxidation potential. Measurements at the applied potential of 150 mV vs. saturated calomel electrode (SCE) correspond to applications in sterile tap water, whereas the applied potential of 400 mV vs. SCE corresponds to slightly chlorinated water or water with some biological activity. Pitting engineering diagrams were proved to be very useful tools to aid material selection in water application. However, it is important to realize that additional factors, such as different surface conditions and the presence of other environmental species, crevice design, or weld will affect the exact position of the boundaries between pitting and no pitting.