Abstract

It’s a great challenge for enhancing the stability over Pt-based catalysts with low Pt loading during propane dehydrogenation based upon the manipulation of ultra-small PtSn clusters and their compositions. Here, we developed a novel strategy to produce and stabilize sub-nanometer PtSn clusters even atomical dispersion within Silicalite-1 crystals via tailoring calcination atmosphere from air to argon, which could achieve a stable performance of propane dehydrogenation with only 0.15 wt% Pt loading. Argon calcination atmosphere of PtSn@Silicalite-1 significantly decreased the size of PtSn clusters, which further presented a strikingly catalytic performance with the high formation of propylene over 8.0 mol[C3H6]·g[Pt]−1·h−1 even after 3840 min at 600 °C (WHSV=760 g[C3H8]·g[Pt]−1·h−1). Hardly any deactivation was obtained over PtSn8@S-1-Ar-50 after long-term runs for 3840 min with an extremely low deactivation constant of 0.0001 h−1 so far, which was mainly derived from the outstanding stability of PtSn sub-nanometers within S-1 crystals through appropriate flow rate of argon calcination atmosphere.

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