Stabilized, flat iron flames on a hot counterflow burner

Abstract

Metal powder combustion has traditionally been studied to mitigate the risk of industrial accidents and to determine the contributions of metals as additives to the performance of energetic materials. Recently, there has been growing interest in exploring the potential of metal powders as recyclable, zero-carbon energy carriers as an alternative to the hydrocarbons known to contribute to climate change. The present work introduces, for the first time, a stabilized flat iron flame. The counterflow burner used in this work is comprised of an inverted ceramic nozzle which sits above, and is aligned axially with, a lower nozzle producing a laminar flow of particles suspended in an oxidizing gas. A stabilized methane flame sits inside the top nozzle and the hot combustion products impinge upon the two-phase flow from the bottom nozzle, creating a stagnation plane. Spherical iron powder, with 90% of the particles less than 2.5 µm in size, is pre-loaded into a piston and dispersed using mixtures of 30% and 40% oxygen balanced in argon. Flame speeds are measured using particle image velocimetry (PIV), while flame temperatures are determined using multicolour pyrometry. It is found that flame speeds range between 30 cm/s and 45 cm/s for both oxidizing mixtures. Despite having fuel loadings below stoichiometric concentrations, the observed particle combustion temperatures are close to the adiabatic flame temperature of the stoichiometric mixture, indicating combustion in the diffusion-controlled regime for these small particles. Finally, the independence of the flame speeds with respect to oxygen concentration suggests flame propagation in the discrete regime.