Abstract
An invariable compression ratio in certain conditions must be achieved to ensure a steady and efficient performance of the single-piston hydraulic free piston engine. The compression ratio is determined by the characteristics of the compression stroke. The mathematical models of the key components during the compression process are established. The kinematic characteristics of the free piston assembly are analyzed under two conditions. One condition is that free piston assembly is driven by the compression accumulator only and the other one is that free piston assembly is driven by the compression accumulator and the pump station. Pressures in compression accumulator and compression chamber are analyzed and compared in both conditions. According to the experimental results, pressures in the compression chamber and compression accumulator are not constant in both conditions during the compression process. The compression stroke and compression time vary with the changing of the pressure in the compression accumulator, which adds the complexity and changeability to the compression ratio control. An improved configuration is put forward to solve the pressure variation. The results show that the improved configuration can make the pressure invariable at the inlet of the compression chamber and the compression process keeps almost the same regardless of the pressure changing in the compression accumulator. With this new structure, there is about 2.5% energy loss, which is acceptable considering the stable compression stroke.
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