Abstract

The stability of dc non-transferred arc plasma jets and their internal structures is investigated through fast photography, emission spectroscopy, and arc dynamics under different operating conditions. A novel method to explore structures inside extremely intense hot plasma jet is conceived and applied for the first time to investigate arc plasma jets. The study revealed distinct interesting structures and their evolution inside the plasma jet, apparently not reported earlier. The associated fundamental mechanisms are identified from direct experimental evidences. Respective steady state jet characteristics with and without air entrainment are obtained from computational fluid dynamic simulation. Arc root motion, air entrainment, and interaction between electromagnetic and fluid dynamic body forces are found to result in a variety of interesting dynamics and structures inside the plasma jet under different operating conditions. Observed behaviors are notably different in argon, nitrogen, and air plasma. While no unusual structures are found over a range of lower flow rates, interesting structures evolve at higher flow rates. Statistical behavior of these structures is found to have a significant dependence on the gas flow rate and torch power. Apart from air entrainment in the downstream, observed isolated temperature islands inside the jet in the upstream have potential to affect particle trajectory, physical processes, and process chemistry in a significant manner.

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