SrCaAl mixed metal oxides derived from LDH precursor as a novel and efficient solid base catalyst for Knoevenagel condensation reaction: Multivariate optimization study

Abstract

The Knoevenagel condensation reaction is one of the most important reactions in the industry for the synthesis of organic materials, medicinal, and biological compounds. In this work, we have proposed an original and efficient solid-base catalytic system for the Knoevenagel condensation reaction. For the first time, a mixed oxide catalyst derived from hydrotalcite-like Sr0.5Ca2.5Al precursor was synthesized by co-precipitation method and subsequently calcined for 5 h at 850 °C. The catalysts were characterized by various techniques. The Sr0.5Ca2.5Al mixed oxide was also compared with the usual Ca3Al sample in terms of structural characteristics and catalytic activity in the Knoevenagel reaction between active methylene compounds and benzaldehyde. The findings revealed that the Sr0.5Ca2.5Al mixed oxide sample is considerably active in this reaction compared to the Ca3Al sample due to its stronger basicity. The kinetics of the Knoevenagel condensation reaction over the Sr0.5Ca2.5Al catalyst was investigated and indicated that it follows from the second-order model. The stability and reusability of the catalyst sample were studied and it was found that the Sr0.5Ca2.5Al catalyst has high stability and a good lifetime. The effects of reaction time, amount of catalyst, and reaction temperature on benzaldehyde conversion (%) and product selectivity (%) were assessed in this study using the Box-Behnken design. The appropriateness of the quadratic regression model was evaluated through the ANOVA method. Under optimal conditions, the conversion percentage of benzaldehyde and product selectivity reached 97% and 84%, respectively.