Springback prediction and compensation method for anisotropy sheet in multi-point forming

Abstract

Multi-point forming (MPF) is widely used for three-dimensional (3D) curved surfaces, and the multi-point die (MPD) is reconstructed with the desired curvature and the compensated curvature which is caused by springback. Springback is affected by mechanical anisotropy of material in MPF. To predict the springback of anisotropy sheet in MPF process, the finite element models were established based on the three different yield criteria namely; von Mises, Hill's 48 and Yld2004-18p. To compensate the springback of anisotropy sheet, an algorithm with consideration of anisotropy for doubly curved sheet was proposed based on the results of the finite element simulation and the elastic perfect plastic biaxial bending model. The direct curvature adjustment (DCA) method and the Non-Uniform Rational B-Splines (NURBS) method are used to generate the die surface after springback compensation. The final shape of the workpiece is obtained by the execution of iterative compensation. The forming experiments were carried out and the results show that the anisotropic model is closer to the experiment than the isotropic model. Finally, the influences of blank thickness, part shape and forming radius on compensation accuracy were discussed to verify the applicability of the algorithm.