Spray-Drying of Antioxidant-Rich Blueberry Waste Extracts; Interplay Between Waste Pretreatments and Spray-Drying Process

Abstract

This study aimed to establish an efficient route for converting blueberry waste material (BWM) into antioxidant-rich powders. Extracts were produced from BWM by an aqueous method using water acidified with citric acid, in the absence or presence of Pectinex Ultra SP-L and Cellubrix. All BWM extracts contained antioxidants including phenolic acids, anthocyanins, and flavonoids (total phenolic content (TPC) 3655–4369 mg gallic acid equivalent (GAE) and total anthocyanin content (TAC) 219–296 mg cyanidin-3-glucoside equivalents (CyGE) per 100 g dry extract). Extractions at 50 °C yielded higher TPC and TAC but lower vitamin C and pectin contents than extractions at 20 °C. Spray-drying BWM extracts produced at 50 °C (no enzymatic treatments) and an encapsulant (alginate or inulin) at an inlet temperature 150 °C and feed temperature 50 °C yielded powders with desired dark purplish blue color, water activity (0.25–0.33), flowability, reconstitution time (23–46 s in water or milk), TPC (25–30 mg GAE/g), TAC (17–20 mg CyGE/g), storage stability, and Bifidobacterium-boosting properties. Enzymatic pretreatments of BWM did not confer any advantages in preserving antioxidants in powder products, suggesting that some intrinsic BWM components (e.g., pectins) may play an important role in the encapsulating process. The use of alginate as the encapsulant/drying aid afforded higher powder yields, superior protection of antioxidants, better stability over a prolonged storage or elevated temperature storage, greater retention of TPC/TAC under simulated gastrointestinal conditions, and greater Bifidobacterium-boosting effects, compared to powders prepared using inulin. Thus, simple aqueous extraction methods and spray-drying technology hold enormous promise for producing antioxidant-rich powders from blueberry processing by-products or waste.