Spray Coated Cellulose Nanofiber (CNF) Film as an Eco-Friendly Substrate for Flexible and Printed Electronics

Abstract

Cellulose nanofiber is an eco-friendly nanomaterial used for fabricating various functional materials. It is an alternative for synthetic plastic and other petroleum derived materials. Due to demand of CNF film, fast and rapid method for fabrication of CNF film is required. A new method on spray coating to prepare smooth cellulose nanofiber (CNF) films was developed. In this method, spraying CNF suspension onto a smooth and polished metal surface was carried out and then allowed the spray coated wet film to dry in air under standard laboratory conditions. Spraying has notable advantages such as contour coating and contactless coating with the base substrate. The basis weight and thickness of the CNF film is tailorable by adjusting CNF suspension in spraying process. CNF film prepared via spray coating has unique two-sided surface roughness with the surface in contact with the base substrate or metal side much smoother than the air-contact side. The surface roughness is one of the controlling parameter in the application of the CNF film as a substrate for flexible and printed electronics. The RMS roughness of the two surfaces investigated by Optical Profilometry [OP] was found to be 2087 nm on the rough side and 389 nm on the spray coated side, respectively. The spray coated CNF film has ultra-high smoothness on the side exposed to the polished stainless steel surface. The factors including the size of cellulose fibrils and surface smoothness of base surface that control the roughness of the film are currently being investigated and will be discussed in this chapter. The surface smoothness requirements for substrate applications in flexible and printed electronics will be discussed.