Speed estimation of the spindle motor of the grinding head for a high-speed precision roll grinder based on the extended Kalman filter

Abstract

ABSTRACT Since installing speed sensors on the grinding head for high-speed precision roll grinders is not feasible, it is necessary to use direct torque control (DTC) without speed sensors, and its control system requires high estimation accuracy. In this paper, speed estimation methods using extended Kalman filter (EKF) and model reference adaptive system (MRAS) have been used to realise speed estimation in the DTC system of the spindle motor of the grinding head for a high-speed precision roll grinder. The simulation results showed that the EKF method has relatively high accuracy and a fast convergence speed for the estimation speed of the spindle motor of the grinding head for a high-speed precision roll grinder by comparison with the MRAS method. Moreover, the EKF method was also able to overcome the nonlinear and parameter uncertainty of the operating system of the motor and strongly immune to the noise interference of the system. Finally, the speed estimation accuracy of the motor using the EKF method had better than the MRAS method. Therefore, this work provides a general approach to applying the DTC without speed sensors for the motor and further lays a solid foundation for developing high-speed precision roll grinders.