Spatial quadric calibration method for multi-line laser based on diffractive optical element

Abstract

The traditional multi-line laser calibration method relies primarily on calibrating the spatial plane equations of multiple laser lines and reconstructing the multi-line laser in three dimensions through the plane equation and camera parameters. In traditional methods, the multi-line laser is projected as a straight line by default, but in reality, the laser line projected by the multi-line laser is not a plane due to the Diffractive Optical Element (DOE). Instead, it is a surface with a certain curvature in space. During the production process, the multi-line laser experiences significant distortion because of the DOE projecting at a large angle. Consequently, if traditional methods are used, accurate calibration of the multi-line laser cannot be achieved. To address this issue, this paper introduces a new calibration algorithm for multi-line laser based on a spatial quadric equation. By calibrating the spatial quadric equation of the multi-line laser, the spatial characteristics of the laser can be accurately captured. The algorithm involves projecting a crossed 7-line laser onto a calibration plate and changing the position of the calibration plate while capturing images. This allows for obtaining the spatial three-dimensional coordinates of each laser line in the camera coordinate system. Next, spatial quadric equations are fitted for each laser line based on the three-dimensional coordinates. Finally, 3D reconstruction is performed using the quadratic surface parameters of the multi-line laser and camera parameters. The results from 3D reconstruction demonstrate that, compared to traditional laser calibration methods based on planes, the proposed algorithm achieves higher calibration accuracy. It also improves the number of successful binocular multi-line laser matches and overall accuracy.