Abstract

The large cost of the flotation reagents used in the first-of a two-stage desulphurization flotation process, developed for the treatment of South African waste coal ultrafine tailings, has motivated the investigation of Mycobacterium phlei as an alternative coal bioflotation reagent. Attachment experiments were used to confirm that the microbe attaches to South African coal selectively over pyrite or gangue material present in the coal. Subsequent small scale batch floats using M. phlei successfully showed that the bioflotation process can upgrade and desulphurize the coal tailings feed, and delivered approximately the same concentrate yields as the optimised chemical flotation conditions (37 – 39%). However, a projected financial feasibility analysis that assessed the incorporation of the M. phlei into the two-stage flotation process found that the bioflotation process was not profitable due to the very large flow rate of cells required (2×1016 cells/ton coal) and the associated additional equipment and growth media component costs.

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