Sorption-enhanced intensified CO2 hydrogenation via reverse water–gas shift reaction: Kinetics and modelling

Abstract

Intensification of CO2 hydrogenation via the reverse water–gas shift (RWGS) reaction for CO production can be achieved through in situ removal of water when hydrophilic adsorbents are incorporated alongside the catalyst in the reaction bed. In this work, seeking to move a step closer to the industrial implementation of this innovative CO2 valorization process, a comprehensive reactor model, validated by experimental data obtained in a fixed-bed reactor, was developed to simulate the behavior of this sorption-enhanced (SE) RWGS process. Simulation and experimental data matched with good accuracy, demonstrating the striking benefits brought by the adsorbent addition, such as an almost doubling of the CO yield at 300 °C. The kinetics of RWGS reaction over a Cu-based catalyst and H2O adsorption on a 13X zeolite adsorbent were studied both experimentally and theoretically and the kinetic models were integrated into the reactor model to assess the performance of SE-RWGS process. Fitting of the RWGS reaction rates by a Langmuir-Hinschelwood-Hougen-Watson-type heterogeneous kinetic model suggested that the rate-determining step of the reaction is the surface interaction between an adsorbed CO2 molecule and a H* species on catalytic sites of different nature. Meanwhile, the dynamic behavior of water adsorption was effectively simulated by a semi-empirical double-stretched exponential model combined with the Sips isotherm model. The results of this work could be applied to the design and scale-up of the SE-RWGS process, which offers considerable improvements over the thermodynamically constrained conventional process. The intensified approach represents a promising avenue for the effective conversion of carbon dioxide into CO, as well as into other value-added chemicals as part of a multi-stage CO2 reduction process.