Abstract

Composite manufacturing processes such as automated tape placement (ATP) and filament winding process (FW) put forward specific requirements for the geodesic curvature along the layup paths of the composite tows and tapes. In this paper, a non-uniform cubic b-spline element method is proposed for solving the boundary value problem of curves with prescribed geodesic curvature. The differential equation system of the target curve is discretized through the point collocation method, and a quasi-Newton iteration scheme is adopted to approach the real solution from an initial approximation. The proposed method is proved to have third order accuracy, which shows more superiorities comparing with existing numerical methods. Simulations and experiments on a series of parametric surfaces are performed to investigate the performance of the proposed approach and the results verify the high efficiency. The proposed method could cope with the BVP for curves no matter their geodesic curvature vanishes or not. At the same time, the computed curves are natural and smooth such that interpolation technique is unnecessary to ensure the continuity of target curves. One potential application of this method is trajectory optimization for automated tape placement process.

Highlights

  • Curves lying on surfaces show many applications related to design and manufacture, such as surface trimming [1], surface blending [2], NC tool path generation [3, 4], and so on

  • The computed curves are natural and smooth, and no interpolation technique is needed to ensure the continuity of target curves

  • The concept of geodesic curve finds its place in computer vision, image processing and various industrial applications, such as trajectory planning in automated tape placement (ATP) and filament winding process (FW)

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Summary

Introduction

Curves lying on surfaces show many applications related to design and manufacture, such as surface trimming [1], surface blending [2], NC tool path generation [3, 4], and so on. Geodesic curvature is an intrinsic geometric feature of a surface curve which can be defined as the curvature of the curve projected onto the surface’s tangent plane. The concept of geodesic curve finds its place in computer vision, image processing and various industrial applications, such as trajectory planning in automated tape placement (ATP) and filament winding process (FW). For ATP, the geodesic curve allows minimizing the steering of the tape. For FW, it would be impossible to lay a filament in any way other than along a geodesic curve on a frictionless convex surface

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