Abstract

This study attempts to optimize the scheduling decision to save production cost (e.g., energy consumption) in a distributed manufacturing environment that comprises multiple distributed factories and where each factory has one flow shop with blocking constraints. A new scheduling optimization model is developed based on a discrete fruit fly optimization algorithm (DFOA). In this new evolutionary optimization method, three heuristic methods were proposed to initialize the DFOA model with good quality and diversity. In the smell-based search phase of DFOA, four neighborhood structures according to factory reassignment and job sequencing adjustment were designed to help explore a larger solution space. Furthermore, two local search methods were incorporated into the framework of variable neighborhood descent (VND) to enhance exploitation. In the vision-based search phase, an effective update criterion was developed. Hence, the proposed DFOA has a large probability to find an optimal solution to the scheduling optimization problem. Experimental validation was performed to evaluate the effectiveness of the proposed initialization schemes, neighborhood strategy, and local search methods. Additionally, the proposed DFOA was compared with well-known heuristics and metaheuristics on small-scale and large-scale test instances. The analysis results demonstrate that the search and optimization ability of the proposed DFOA is superior to well-known algorithms on precision and convergence.

Highlights

  • The well-known blocking flowshop scheduling problem (BFSP) [1] has gained sustained attention since it better reflects the real-life characteristics in most manufacturing systems [2]

  • There always exists a universal hypothesis, as follows: The BFSP model is established on one production workshop, center, or factory, and all jobs are assumed to be processed in the same factory

  • This paper aims to tackle DBFSP with makespan criterion using a novel and effective discrete fruit fly optimization algorithm (DFOA)

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Summary

Introduction

The well-known blocking flowshop scheduling problem (BFSP) [1] has gained sustained attention since it better reflects the real-life characteristics in most manufacturing systems [2]. The emergence of concurrent or large-scale production makes the pattern of distributed manufacturing necessary. This environment enables manufacturers to dispatch the general task among independent production units, with the view of raising productivity, lowering management risks, and reducing the manufacturing cost. We denote BFSP in a distributed environment as DBFSP (distributed blocking flowshop scheduling problem) throughout this paper. DBFSP contains multiple identical flow shops with a blocking constraint. Every single shop in such a distributed environment follows the character of a typical blocking flow shop.

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