Abstract

Co-products of vegetable oil refining such as a mixed deodorizer distillate resulting from the refining of various vegetable oils, a crude distillate resulting from the physical refining of coconut oil and commercial mixtures of distilled sunflower and coconut fatty acids were used as starting materials for the enzymatic preparation of diglycerides. Reaction conditions (temperature, pressure, molar ratio) for the formation of diglycerides by lipase-catalyzed esterification/transesterification were studied using the mixed deodorizer distillate and glycerol as starting materials. The best results were obtained with the immobilized lipase B from Candida antarctica (Novozym 435) in vacuo at 60 °C leading to moderate proportions (~52%) of diglycerides. The proportion of diglycerides increased when residual acylglycerides of the co-products of vegetable oil refining were hydrolyzed prior to esterification. Thus, the esterification of hydrolyzed co-products of vegetable oil refining with glycerol led to high formation (62-72%) of diglycerides. Short-path vacuum distillation of the esterification products yielded distillation residues containing from 70% to 94% diglycerides. The proportions of fatty acids and monoglycerides in the distilled residues were quite low (≤ 1% and 1 to 3.9%, respectively). Immobilized lipases from Rhizomucor miehei and Thermomyces lanuginosus were less active as esterification biocatalysts.

Highlights

  • Edible fats and oils mainly consist of triglycerides

  • As an example, mixed deodorizer distillate containing around 61% unesterified fatty acids and 26% triglycerides (Table 1) was reacted with glycerol using Novozym 435 as biocatalyst in order to determine the optimum conditions of diglyceride formation

  • A distinct increase in the maximum diglyceride concentration from 46 to 52% was observed by reducing the pressure from 1.5 to 0.5 kPa which is consistent with findings by others (Kristensen et al, 2005a). It is evident from the results described above that the optimum reaction conditions determined for the preparation of diglycerides from mixed deodorizer distillate by Novozym 435-catalyzed esterification/transesterification with glycerol are as follows: (i) molar ratio of unesterified fatty acids to glycerol, ~2.5 : 1; (ii) temperature, 60 °C; (iii) pressure, Ͻ1.5 kPa

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Summary

Introduction

Edible fats and oils mainly consist of triglycerides (triacylglycerols). Diglycerides (diacylglycerols, DAG) are naturally occurring minor constituents of fats and oils which are formed by enzymatic and non-enzymatic hydrolysis of triglycerides. The fairly high water-retaining ability of diglycerides which have higher lipophilicity than monoglycerides (monoacylglycerols) makes them suitable as emulsifiers for special purposes (Nakajima, 2004). They are utilized –mostly together with mono- or triglycerides– as ingredients for foods and feeds, cosmetics, and toiletteries as well as pharmaceutical preparations and technical products (Gunstone, 1999; Yamada et al, 2005). DAG oil has received the status “Generally Recognized as Safe” (GRAS) by the US

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