Abstract

In the present paper, separation of nickel and cobalt in ammonia-ammonium carbonate solution that simulates pregnant leach solution of Caron Process by solvent extraction using LIX 84-ICNS was studied. LIX 84-ICNS is a novel extractant which is still being studied, especially for nickel and cobalt separation in ammonia-ammonium carbonate solution. A series of solvent extraction tests were performed at various equilibrium pH, temperature, extractant concentration, and volume ratio of organic to aqueous solution (O/A ratio). The investigation results show that the highest nickel and cobalt extraction percentages of 99.8% and 90.3% were obtained from the extraction test at equilibrium pH of 8.75, temperature of 55°C, extractant concentration of 40% (v/v) and O/A ratio of 1/1, respectively. Oxidation of cobalt in aqueous solution prior to extraction is needed to minimize co-extraction of cobalt. Co-extracted cobalt can be decreased from 90.3% to 30.3% by mixing 1% (v/v) H2O22 in aqueous solution prior to the extraction stage. It was found that nickel and cobalt extractions by LIX 84-ICNS are endothermic processes with enthalpy changes of +171.03 and +7.64 kJ/mole, respectively. Based on constructed McCabe-Thiele Diagram, nickel extraction level of more than 99.9% can be obtained in 2 stages at O/A ratio of 0.5. The highest stripping percentages of nickel and cobalt of 98.82% and 3.16% respectively were obtained at 200 g/l H2SO4 stripping agent.

Highlights

  • Laterite ore is a major primary source of nickel and cobalt production along with sulfide ore

  • At pH levels beyond 8.75, the extraction percentage of nickel and cobalt decreases due to the formation of nickel and cobalt ammine-complexes that are more stable in aqueous solution

  • Extractions of nickel and cobalt by LIX 84-ICNS from ammonia-ammonium carbonate solution are endothermic with enthalpies of +171.03 and +7.64 kJ/mole, respectively

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Summary

Introduction

Laterite ore is a major primary source of nickel and cobalt production along with sulfide ore. There are various processes that have been implemented for extracting nickel from laterite ore. Those processing technologies use pyrometallurgy, hydrometallurgy or a combination of these routes dependent on the ore type, the availability of energy and some other specific factors [1]. A major pyrometallurgical process for nickel laterite ore is Elkem process which uses rotary dryer-rotary kiln and electric furnace to produce ferronickel or nickel matte. In addition to ferronickel and nickel matte, some other product types produced by pyrometallurgical routes are nickel pig iron (NPI) and sponge ferronickel or so-called nickel luppen [1] [2]. In contrast to hydrometallurgical processes, the above-mentioned pyrometallurgical processes cannot recover cobalt as separate by-product

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