Solid-substrate fermentation of soybeans with Rhizopus spp.: Comparison of discontinuous rotation with stationary bed fermentation

Abstract

Tempe is a soybean food obtained by stationary solid-substrate fermentation using moulds (mainly Rhizopus spp.) as starter organism. Traditionally, tempe is fermented in static layer trays or wrapped packages. Due to heat and mass transfer limitations, gradients of temperature and gas atmosphere will result. Agitated fermentation can help to level heat and mass gradients, yielding better homogeneity. This type of process will not result in traditional tempe, but in individually fermented soybeans that could be processed into food ingredients. This report deals with the comparative effect of stationary versus agitated solid-substrate fermentation of soybeans on some chemical indices of substrate modification. For agitated solid-substrate fermentation, a 450- l size rotary-drum bioreactor was designed and constructed. Of two Rhizopus spp. tested, R. microsporus tolerated agitation quite well, as judged by changes of pH, amino nitrogen, ammonia, and soluble dry matter. The other species, R. oligosporus was strongly affected by agitation. This resulted in less pH increase (difference approx. 1.5 units), lower amino nitrogen levels (30–50% of levels in static fermentation), and lower levels of water-soluble non-lipid dry matter (30–50% of levels in static fermentation) with R. oligosporus agitated fermentation of soybeans controlled at 30 and 37°C, compared to static fermentation at temperatures ranging between 25–35 and 30–40°C, respectively.