Solidification Mechanism and Strength Characteristics of Alkali-Activated Tannery Sludge–Slag Geopolymer

Abstract

The aim of this article is to reduce the environmental harm caused by industrial solid waste, specifically tannery sludge, and enable its reutilization. This study prepared an alkali-activated tannery sludge–slag solidification product (ATSSP) with high mechanical properties using blast furnace slag and tannery sludge as raw materials. The response surface methodology (RSM) was used to optimize the product mix ratio. The hydration mechanism and solidification method of ATSSP for Cr in tannery sludge were studied using X-ray diffraction (XRD), scanning electron microscope-energy dispersive spectrometer (SEM-EDS), and Fourier transform infrared reflection (FT-IR). The results indicate that the compressive strength regression model established through RSM has high accuracy and credibility. When the ratio of activator to binder is 0.2174, the alkali activation modulus is 1.02, and the water-to-cement ratio is 0.37; the 28 d compressive strength of ATSSP can reach 71.3 MPa. The sulfate in tannery sludge can promote the secondary hydration reaction of slag, and the generated hydrated calcium silicate and calcite greatly improve the strength of the ATSSP. The reducing substances contained in slag can reduce Cr (VI) in tannery sludge to Cr (III) in the form of uvarovite. The total Cr and Cr (VI) precipitation concentrations of the product are far less than the specification requirements.