Solid Oxide Fuel Cells for Aviation

Abstract

Airbus has revealed ZEROe, three concepts for the world’s first zero-emission commercial aircraft which could be brought to market by 2035. The ZEROe concept aircrafts, which support Airbus’ commitment to lead the decarbonisation of the aviation industry, all rely on hydrogen as a primary power source, which would be deployed via a hybrid-hydrogen configuration featuring modified gas-turbine engines complemented by fuel cells for electrical power. Although the Proton Exchange Membrane (PEM) technology is one of the most matured fuel cell types, Airbus Central Research and Technology (CRT) is also investigating novel SOFC concepts for potential hybrid-hydrogen configurations.The Solid Oxide Fuel Cell (SOFC) offers major benefits, namely electrical efficiency and fuel versatility, for hybrid-electric aircraft propulsion. Although the SOFC’s area specific power density has drastically increased within the last decade, more needs to be done to make the technology accessible for aviation applications. The combined development of novel SOFC concepts and corresponding manufacturing processes are regarded as key objectives for the SOFC activities at Airbus Central Research and Technology. Airbus is designing, manufacturing and testing SOFC concepts with the aim to achieve highest gravimetric power densities.Novel manufacturing technologies for metallic and ceramic materials have the potential to enable lighter functional layers for SOFCs with increased intrinsic mechanical stability and surface area. Different cell concepts with an optimized current collection are currently under development at Airbus. The micro-tubular and monolithic SOFC are seen as the most promising concepts, whereas around 2 kW/kg on a cell level has recently been achieved in a performance test at Airbus.