Abstract

Understanding the complex nature of wear behavior of materials at high-temperature is of fundamental importance for several engineering applications, including metal processing (cutting, forming, forging), internal combustion engines, etc. At high temperatures (up to 1000 °C), the material removal is majorly governed by the changes in surface reactivity and wear mechanisms. The use of lubricants to minimize friction, wear and flash temperature to prevent seizing is a common approach in engine tribology. However, the degradation of conventional liquid-based lubricants at temperatures beyond 300 °C, in addition to its harmful effects on human and environmental health, is deeply concerning. Solid lubricants are a group of compounds exploiting the benefit of wear diminishing mechanisms over a wide range of operating temperatures. The materials incorporated with solid lubricants are herein called ‘self-lubricating’ materials. Moreover, the possibility to omit the use of conventional liquid-based lubricants is perceived. The objective of the present paper is to review the current state-of-the-art in solid-lubricating materials operating under dry wear conditions. By opening with a brief summary of the understanding of solid lubrication at a high temperature, the article initially describes the recent developments in the field. The mechanisms of formation and the nature of tribo-films (or layers) during high-temperature wear are discussed in detail. The trends and ways of further development of the solid-lubricating materials and their future evolutions are identified.

Highlights

  • A significant increase in the number of operations performed at high temperatures (HT~upto 1000 ◦ C) has led to an exponential growth of interest in the field of hot tribology (Figure 1a)

  • Many components function beyond a normal temperature range, unfolding numerous tribological complications, pose a substantial uncertainty in material reliability and performance due to enhanced friction and wear

  • Irrespective of the chosen manufacturing process for material fabrication, low and steady friction in addition to low wear rates must be demonstrated at a wider range of temperatures since the work piece employed during operations can extend to or beyond ~1000 ◦ C [7]

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Summary

Introduction

A significant increase in the number of operations performed at high temperatures (HT~upto 1000 ◦ C) has led to an exponential growth of interest in the field of hot tribology (Figure 1a). In the framework of industrial applications, such as HT forming, forging, stamping, a cutting, solid-lubricating material is to minimize friction and wear, and deliver chemical, including areas of relative motion in engines, etc., the foremost importance for a corrosion, thermal, and mechanical stability. Irrespective of the chosen manufacturing process for material fabrication, low and steady friction in addition to low wear rates must be demonstrated at a wider range of temperatures since the work piece employed during operations can extend to or beyond ~1000 ◦ C [7] This demands the synergetic effect of several solid lubricants in order to achieve a low friction and wear at a large scale of operations can extend to or beyond ~1000 °C [7]. A summarized range of working temperature for various SLs material) are shown ingraph

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