Abstract

One of the major tasks in process industry is solid concentration (SC) estimation in solid–liquid two-phase flow in any pipeline. The γ-ray sensor provides the most used and direct measurement to SC, but it may be inaccurate due to very local measurements and inaccurate density baseline. Alternatively, under various conditions there are a tremendous amount of indirect measurements from other sensors that can be used to adjust the accuracy of SC estimation. Consequently, there is complementarity between them, and integrating direct and indirect measurements is helpful to improve the accuracy of SC estimation. In this paper, after recovering the interrelation of these measurements, we proposed a new SC estimation method according to Kalman filter fusion. Focusing on dredging engineering fields, SCs of representative flow pattern were tested. The results show that our proposed methods outperform the fused two types of measurements in real solid–liquid two-phase flow conditions. Additionally, the proposed method has potential to be applied to other fields as well as dredging engineering.

Highlights

  • Solid concentration (SC) estimation plays an important role in the detection of pipeline multiphase flow [1,2], essentially in dredging engineering [3]

  • We propose a new solid concentration (SC) estimation method according to Kalman filter (KF) fusion without limited assumption and unreasonable conditions, and the complementarity between the two types of measurements are analyzed

  • A new solid concentration (SC) estimation method for pipe flow was presented based on the KF prediction by integrating direct and indirect measurements from the γ-ray sensor and other relative sensors

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Summary

Introduction

Solid concentration (SC) estimation plays an important role in the detection of pipeline multiphase flow [1,2], essentially in dredging engineering [3]. There is complementarity between them, and integrating the two types of measurements is helpful to improve the accuracy of SC estimation Along this direction, the Kalman filter (KF) prediction [10] is the most used information fusion method, since it is a recursive, self-regression, optimal process in the industrial field [11]. Wu et al [13] developed an online adaptive estimation method for oil–water two-phase flow water holdup measurement with a conductance/ capacitance sensor. We propose a new SC estimation method according to KF fusion without limited assumption and unreasonable conditions, and the complementarity between the two types of measurements are analyzed. The proposed method aims to obtain better accuracy to the SC estimation in dredging engineering

Direct SC Measurement from the γ-ray Sensor
Indirect SC Estimation from Other
KF Prediction
The Proposed Method
Varying trend
Flowchart
Experiments were
Evaluation by the Relative Value of Q10
Conclusions

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